Transfer to High Volume Manufacturing

LKKER SCM specializes in scaling up a new product from the prototype or low-volume manufacturing stage into a high-volume manufacturing environment in the hardware development life cycle.

What We Will Do In High Volume Manufacturing Transfer

Understand Your Volume Production Quantities

We will understand your product life-cycle and estimate annual unit quantity for first-run production and anticipates future demand. Then we will determine how to meet both short-term and long-term volumes and advise the volume manufacturing method and choose the matching partnered factories for volume manufacuting.

Make Sure Your Product Is Designed For Volume Manufacturing

We will review your injection molded components, make sure your 3D models allow parts to be easily removed from the tool after the plastic cools, and it will have a good effect on the aesthetics or functionality of the component. What’s more, we will evaluate the cost and complexity of certain types of injection molded part features.

Involved in Volume Manufacturing Processes

We will assign a project manager to understand the method in some detail. Get acquainted with the typical manufacturing tolerances, process limitations, and industry jargon.

Validate Your Prototypes and Existing Design

We will have you ship the prototype in order to identify potential volume manufacturing problems with your design or suggest improvements.

Build And Test Final Prototypes

We will create final prototypes that represent the form and function of the final design as it will be when manufactured at high volumes.

Make Sure Tooling Fits Your Industrial Design

For injection-molded parts, we will witness lines at the mold split and ejector pin locations so as to make sure part aesthetics. We will also plan surface finishes that can be applied to the mold to disguise some contours or external features’ issues.

Design Processes For High Volumes of Product

We will help streamline your internal business processes, including order processing, assembly, shipping, and accounting, before ramping up to full volume manufacturing.

Control Tooling Tolerance And Dimension

We will specify the design tolerance and dimension and help control the design out-of-specs issues due to warping, shrinkage, or part-to-part variance.

Work Closely In Strategic Sourcing

We will arrange material sourcing for high-volume manufacturing to ensure we can supply with the same quality and reliability when volumes increase.

LKKER SCM High Volume Manufacturing Projects

iFLYTEK’ easy trans 600 Translator

The accumulative manufacturing pieces of the translator reach 100k under LKKER SCM operation and the product is widely distributed in retail channels and government or industry conferences.

55° Classic Cooling Cup

The accumulative manufacturing pieces of the 55° Heating Cup reach 1M under LKKER SCM operation and the product is widely distributed in retail channels and corporate public relations occasions.

Mobile Pixels Duex Pro Dual Monitor For Laptops

The accumulative manufacturing pieces of the display monitor reach 40k under LKKER SCM operation and the product is widely distributed in retail channels and complete crowdfunding order shipping.

Attitude Fitness – Torq-King

The accumulative manufacturing pieces of the fitness equipment reach 50K under LKKER SCM operation and the product is widely distributed in the fitness industry.

Nestle Coffee Capsule Gift Box

The accumulative manufacturing pieces of the giftbox reach 1M under LKKER SCM operation and the product is widely distributed in Nestle’s wholesale and retail network.

ZIB Educational Robot

The accumulative manufacturing pieces of the educational robot reach 3M under LKKER SCM operation and the product is widely distributed in retail channels.

FOHEART C1 Motion Capture Equipment

The accumulative manufacturing pieces of the capture equipment reach 10k under LKKER SCM operation and the product is widely distributed in the gaming and movie industry.